TPR Vs TPE | An Interesting Comparison


TPR (Thermoplastic Rubber) and TPE (Thermoplastic Elastomer) are both thermoplastic materials that offer flexibility and elasticity. Still, TPR is a more rigid and more durable material, while TPE is softer and more rubber-like in texture. TPR is commonly used in products that require toughness and abrasion resistance. In contrast, TPE is used in applications that require flexibility and softness, such as in the production of toys and medical devices.

TPR material and TPE material are both thermoplastics that find widespread use across diverse applications. Although they share several similarities, there exist notable distinctions between them.

TPR Vs TPE: Let’s Talk About TPR Plastic

  • TPR is tough, has good chemical resistance, and has good fatigue resistance.
  • TPR consists of SBS (styrene-butadiene-styrene), a block copolymer synthesized using a process called “living anionic polymerization.”
  • The polymer structure of TPR contains hard crystalline regions (styrene) and soft amorphous regions (butadiene) that provide thermoplastic and elastomeric properties, respectively.
  • TPR has a lower processing temperature than thermoset rubbers, making it more cost-effective to produce, and it is recyclable.
  • TPR is used in various applications such as automotive parts, electrical insulation, medical equipment, shoe soles, and handles.

Below is a table explaining the general properties of Thermoplastic Rubber

Physical Properties
Tensile Strength0.5 – 2.4 N/mm²
Thermal Coefiecnt of Expansion130 x 10-6
Notched Impact Strengthno break Kj/m²
Max. Continues use Temp.upto 140°C
Density0.91 – 1.3 g/cm3


TPR (Thermoplastic Rubber) is a highly versatile material with numerous applications. Below are five primary sectors with the most applications of TPR:

Automotive Parts: Thermoplastic Rubber produces diverse automotive parts, including gaskets, seals, hoses, and grips, used in cars and trucks owing to its ability to withstand heat, oils, and chemicals.

Sporting goods: TPR is used in producing grips, handles, and other components of sporting goods, such as golf club grips, bicycle handlebars, and ski poles, as it provides excellent shock absorption and slip resistance.

Footwear: TPR is commonly used to manufacture shoe soles for footwear because it is slip-resistant, durable, and flexible.

Toys: TPR is often used in producing toys, especially those meant for infants and toddlers, as it is a soft, non-toxic, and easy-to-mold material.

Medical devices: TPR is also used in healthcare applications such as surgical instruments, hospital bedrails, and IV connectors due to its biocompatibility, chemical resistance, and ability to withstand sterilization.

TPE Vs TPR: Let’s Talk About TPE Material

  • TPE consists of a blend of polymers and fillers.
  • TPE’s most commonly used polymers are styrenic block copolymers, thermoplastic polyurethanes, thermoplastic polyolefins, and thermoplastic vulcanizates.
  • Styrenic block copolymers (SBCs) are TPE’s most commonly used polymer. They consist of a hard polystyrene block and a soft rubbery block. The hard-to-soft blocks ratio can be adjusted to achieve different levels of hardness and flexibility.
  • Compared to traditional rubber materials, TPE is more straightforward to process and can be shaped using conventional thermoplastic processing equipment, such as injection molding.
  • TPEs (Thermoplastic Elastomers) are environmentally sustainable since they can be recycled and repurposed for use in other products.
  • The properties of TPE can be customized to meet specific application requirements, including hardness, flexibility, durability, and more.
  • TPU, or Thermoplastic polyurethane, is another common polymer used in TPEs. They have the excellent abrasion resistance and can be formulated to have a wide range of hardness and flexibility.
  •  TPV or Thermoplastic vulcanizates are a class of TPEs made by blending a thermoplastic resin with a rubber. They have excellent heat resistance and can be used in high-temperature applications.


Medical Devices: TPE material finds application in producing medical devices, including catheters, surgical instruments, and seals, due to their biocompatibility and non-toxic nature.

Consumer Goods: TPEs are widely used in consumer goods such as toothbrushes, razors, and other personal care products due to their softness and flexibility.

Electrical Goods: Due to their exceptional electrical insulation characteristics, TPEs (Thermoplastic Elastomers) are employed in producing electrical goods like plugs, connectors, and wire and cable insulation.

Packaging Applications: TPE is employed in packaging materials, including bottle caps, closures, and food packaging, due to their sealability and flexibility.

Automotive Parts: The weather-resistant, durable, and flexible properties of TPE make it a popular choice for manufacturing automotive parts like gaskets, door handles, and seals.

That concludes the TPE vs. TPR discussion.


To sum up, TPR and TPE are thermoplastic materials with broad applications, each possessing unique properties. TPR has excellent chemical and heat resistance, while TPE offers superior weather and UV resistance and is easier to process. Understanding the dissimilarities between the two materials is crucial in selecting the most suitable one for your application requirements.

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